Jianqiao Valve Industry Group Co., Ltd. Jianqiao Valve Industry Group Co., Ltd.
Ash discharge ball valve

Ash discharge ball valve

Ash discharge ball valve
Ash discharge ball valve

Ash discharge ball valve
Ash discharge ball valve

Ash Discharge Ball Valve Abrasion Resistant Bulk Material Valve

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The Ash Discharge Ball Valve is a specially designed valve for ash handling and discharge systems, providing reliable shut-off, wear resistance, and excellent sealing performance under severe operating conditions. It is mainly used for the transportation and discharge of dry ash, fly ash, slag, and other abrasive materials.

Featuring a robust ball structure, reinforced sealing design, and high wear-resistant materials, the valve can effectively handle high-temperature, high-pressure, and abrasive media. The unique design minimizes material accumulation, reduces maintenance frequency, and ensures stable operation in demanding ash processing environments.

The Ash Discharge Ball Valve is widely applied in power plants, cement plants, waste-to-energy facilities, mining industries, and other industrial systems requiring safe and efficient solid material control.

Ash discharge ball valve

OEM Capability & Customization

We provide professional OEM/ODM manufacturing services and customized solutions according to different operating conditions and project requirements.

Customization Capability Includes:

  • Customized valve design based on customer drawings and technical requirements
  • Customized valve sizes and pressure classes
  • Customized connection types:
    • Flanged Ends
    • Butt Weld Ends
    • Wafer Type Connections
    • Special Connections
  • Customized material selection:
    • Carbon Steel
    • Stainless Steel
    • Alloy Steel
    • Wear-resistant Alloy Materials
  • Customized ball and sealing structure for abrasive media
  • Customized wear-resistant coating and surface treatment
  • Customized operation methods:
    • Manual Operation
    • Pneumatic Actuator
    • Electric Actuator
    • Hydraulic Actuator
  • Customized high-temperature and high-pressure designs
  • Customized inspection reports and technical documents
  • OEM logo marking and packaging solutions

Quality Assurance & Industry Certifications

Our Ash Discharge Ball Valves are manufactured under strict quality management systems and meet international valve industry standards.

Available Certifications & Standards:

  • API 6D – Pipeline Valve Standard
  • ISO 9001 – Quality Management System Certification
  • ASME B16.34 – Valve Design Standard
  • ISO 5208 – Pressure Testing Standard
  • EN 12266 – Industrial Valve Testing Standard
  • NACE MR0175 / ISO 15156 – Corrosion and Sour Service Requirements
  • API 607 / API 6FA – Fire Safe Design Certification (Optional)
  • CE Certification (Applicable Markets)

Testing & Inspection:

  • Shell Pressure Testing
  • Seat Leakage Testing
  • Wear Resistance Testing
  • Material Chemical Analysis
  • Dimensional Inspection
  • Functional Operation Testing
  • High Temperature Performance Testing (Optional)

Parameter Specifications

Parameter Specification
Product Name Ash Discharge Ball Valve
Valve Type Ball Valve for Ash Handling System
Application Dry Ash, Fly Ash, Slag Discharge System
Valve Structure Full Bore Ball Valve / Fixed Ball Valve
Nominal Size DN25 – DN600 (Customized Available)
Pressure Rating Class 150 – Class 600 / PN10 – PN100
Design Standard API 6D / ASME B16.34
Connection Type Flanged / Butt Weld / Customized
Body Material Carbon Steel, Stainless Steel, Alloy Steel
Ball Material Stainless Steel / Wear-resistant Alloy
Seat Material Metal Seat / Hard Facing Alloy / Customized
Sealing Type Soft Seal / Metal-to-Metal Seal
Stem Design Anti-Blowout Stem
Operation Type Manual / Pneumatic / Electric / Hydraulic
Working Medium Fly Ash, Bottom Ash, Slag, Solid Particles
Working Temperature -40°C to +400°C (Depending on Materials)
Pressure Range Medium to High Pressure Applications
Abrasion Resistance High Wear-Resistant Design
Flow Direction Bidirectional
Leakage Standard ISO 5208 / API 598
Fire Safe Design API 607 / API 6FA Optional
Surface Treatment Hard Facing, Carbide Coating, Anti-Wear Coating
Installation Position Horizontal / Vertical Installation
Maintenance Requirement Low Maintenance Design
Service Life Extended Service Life Under Abrasive Conditions

Industry Applications

The Ash Discharge Ball Valve is widely used in industries where abrasive solid materials require reliable isolation and discharge control.

Power Generation Industry

  • Coal-fired power plants
  • Fly ash handling systems
  • Bottom ash discharge systems
  • Pneumatic ash conveying systems
  • Boiler ash removal systems

Waste-to-Energy Industry

  • Incineration plants
  • Waste combustion systems
  • Ash collection and transportation systems

Cement Industry

  • Cement production lines
  • Rotary kiln ash discharge systems
  • Raw material processing systems
  • Dust collection systems

Mining & Metallurgy Industry

  • Mineral processing plants
  • Slurry and solid particle transportation
  • Metallurgical production systems
  • Ore handling facilities

Chemical & Industrial Applications

  • Solid material processing systems
  • High-temperature industrial pipelines
  • Powder transportation systems
  • Industrial waste treatment facilities

Key Advantages

✔ Designed specifically for abrasive ash and solid particle media
✔ Excellent wear resistance and long service life
✔ Reliable sealing performance under harsh conditions
✔ Low material accumulation and easy operation
✔ Suitable for high-temperature and high-pressure environments
✔ Multiple actuator options for automation systems
✔ Customized solutions available for special working conditions

Material customization plan

Customized 316L stainless steel valves forGerman chemical enterprises. Resistant tostrong corrosion, suitable for their acidicmedium transportation systems, with aservice life extended to over 8 years.

Structural optimization design

For the Saudi desert project, the valve stemsealing structure was changed to a doublebellows design to address the leakage issuein the high-temperature and dustyenvironment, and it was highly recognizedby the customers.

Interface standard adaptation

Customized API 600 standard valves for acertain company in the United States. Theflange size is fully compatible with ANSIB16.5, ensuring zero error during on-siteinstallation and reducing the constructionperiod by 30%.

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