Jianqiao Valve Industry Group Co., Ltd. Jianqiao Valve Industry Group Co., Ltd.
Electric double-layer ash discharge valve

Electric double-layer ash discharge valve

Electric double-layer ash discharge valve
Electric double-layer ash discharge valve

Electric double-layer ash discharge valve
Electric double-layer ash discharge valve

Electric Double Layer Ash Discharge Valve for Steel Plant Dust Collection System

Share:

The Electric Double-Layer Ash Discharge Valve is a specially designed industrial valve used for efficient ash discharge, material isolation, and dust control in solid handling systems. Featuring a double-layer sealing structure and electric drive operation, the valve provides reliable performance in high-temperature, dusty, and harsh industrial environments.

Designed for applications involving fly ash, powder materials, dust particles, and granular media, this valve ensures smooth discharge, excellent sealing, and stable operation. The double-layer structure effectively reduces material leakage, prevents dust escape, and improves equipment safety and service life.

Equipped with an electric actuator, the valve enables automatic operation and remote control, making it suitable for modern industrial automation systems. It is widely used in power plants, cement plants, metallurgy, chemical industries, and environmental protection systems.

Key Features:

  • Double-layer sealing structure for improved isolation performance
  • Electric actuator for automatic operation and remote control
  • Excellent dust-proof and leakage prevention performance
  • Suitable for high-temperature ash and powder materials
  • Wear-resistant construction for long service life
  • Reliable operation under harsh working conditions
  • Easy integration with industrial control systems
  • Low maintenance requirements

Electric double-layer ash discharge valve

OEM Capability & Customization Services

We provide professional OEM and ODM manufacturing services to develop customized electric double-layer ash discharge valves according to different industrial requirements.

Customization Capabilities:

1. Valve Structure Customization

  • Customized valve body design
  • Customized discharge port size
  • Customized installation dimensions
  • Customized flange connection design
  • Customized actuator mounting structure
  • Customized double-layer sealing structure

2. Material Customization

  • Carbon steel valve body
  • Stainless steel construction
  • Wear-resistant alloy materials
  • High-temperature resistant materials
  • Customized sealing materials according to working conditions

3. Performance Customization

  • Customized working temperature range
  • Customized pressure rating
  • Customized discharge capacity
  • Customized actuator torque
  • Customized opening and closing speed
  • Customized dust sealing requirements

4. Electric Control Customization

  • Customized electric actuator selection
  • Remote control system integration
  • Limit switch installation
  • Position feedback function
  • PLC automation system connection
  • Explosion-proof actuator options

5. Branding & Manufacturing Services

  • Customer logo engraving
  • Customized nameplates
  • Customized packaging solutions
  • Technical drawings and documents
  • Prototype development
  • Small batch and mass production support

Certifications & Quality Assurance

Our Electric Double-Layer Ash Discharge Valves are manufactured under strict quality management systems and comply with international valve industry requirements.

Available Certifications & Standards:

  • ISO 9001 Quality Management System
  • CE Certification
  • RoHS Compliance
  • Explosion-Proof Certification (Optional)
  • Pressure Testing Reports
  • Material Test Certificates
  • Electrical Safety Test Reports
  • Industrial Valve Inspection Reports

Quality Control Process:

  • Raw material inspection
  • Welding quality inspection
  • Dimensional accuracy inspection
  • Sealing performance testing
  • Electric actuator function testing
  • Wear resistance testing
  • Final product inspection

Each valve is tested to ensure reliable sealing, stable discharge performance, and long-term operation in demanding industrial environments.

Parameter Specifications

Item Specification
Product Name Electric Double-Layer Ash Discharge Valve
Valve Type Electric Ash Discharge Valve / Double-Layer Isolation Valve
Operation Method Electric Actuation
Application Medium Fly Ash, Powder, Dust, Granular Materials
Valve Function Ash Discharge, Isolation, Dust Control
Structure Type Double-Layer Sealing Structure
Nominal Size DN50–DN600 (Customized Available)
Connection Type Flanged Connection
Flange Standard ANSI / DIN / JIS / GB
Valve Body Material Carbon Steel / Stainless Steel / Wear-Resistant Alloy
Sealing Material High Temperature Resistant Seal / Wear Resistant Seal
Electric Actuator Type Standard / Intelligent / Explosion-Proof Type
Power Supply AC380V / AC220V / Customized
Working Pressure 0.01–1.6 MPa (Customized Available)
Operating Temperature -20℃ to +500℃ (Customized Available)
Control Mode Electric / Remote Control / PLC Control
Leakage Performance Low Leakage Double Sealing Design
Discharge Medium Temperature High Temperature Ash and Powder Materials
Installation Position Vertical / Horizontal Installation
Surface Treatment Anti-Corrosion Coating / Customized
Service Life Long Service Life Design
Maintenance Easy Maintenance Structure
Certification ISO, CE, Explosion-Proof Standards
OEM Service Size, Material, Structure, Actuator, Logo, Packaging Customization

Industry Applications

The Electric Double-Layer Ash Discharge Valve is widely used in industries requiring reliable discharge and isolation of ash, dust, and powder materials.

Power Generation Industry

  • Coal-fired power plants
  • Fly ash handling systems
  • Boiler ash discharge systems
  • Dust collection equipment
  • Electrostatic precipitator systems

Cement Industry

  • Cement production lines
  • Raw material processing systems
  • Kiln dust discharge systems
  • Powder material conveying systems

Metallurgical Industry

  • Steel plants
  • Blast furnace dust removal systems
  • Metallurgical powder handling
  • High-temperature material discharge systems

Chemical Industry

  • Chemical powder processing
  • Industrial material handling systems
  • Drying and filtration equipment
  • Powder storage systems

Environmental Protection Industry

  • Dust collection systems
  • Waste incineration plants
  • Air pollution control equipment
  • Industrial waste treatment systems

Mining & Mineral Processing

  • Ore processing plants
  • Mineral powder transportation
  • Bulk material handling systems
  • Dust control equipment

Material customization plan

Customized 316L stainless steel valves forGerman chemical enterprises. Resistant tostrong corrosion, suitable for their acidicmedium transportation systems, with aservice life extended to over 8 years.

Structural optimization design

For the Saudi desert project, the valve stemsealing structure was changed to a doublebellows design to address the leakage issuein the high-temperature and dustyenvironment, and it was highly recognizedby the customers.

Interface standard adaptation

Customized API 600 standard valves for acertain company in the United States. Theflange size is fully compatible with ANSIB16.5, ensuring zero error during on-siteinstallation and reducing the constructionperiod by 30%.

RELATED PRODUCTS