Jianqiao Valve Industry Group Co., Ltd. Jianqiao Valve Industry Group Co., Ltd.
Sludge valve

Sludge valve

Sludge valve
Sludge valve

Sludge valve
Sludge valve

J744 J644X Hydraulic Sludge Valve for Sediment and Slurry Discharge Applications

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The Sludge Valve is a specially designed industrial valve developed for the efficient control, isolation, and discharge of sludge, wastewater, slurry, and high-viscosity media in demanding industrial environments. It features a robust structure, excellent sealing performance, and strong resistance to abrasion and corrosion, making it ideal for applications involving solid particles and harsh fluids.

Designed with a full-flow passage and anti-clogging structure, the Sludge Valve ensures smooth operation even with high concentrations of suspended solids. It effectively prevents leakage, reduces maintenance frequency, and provides reliable performance in wastewater treatment, mining, chemical processing, and industrial sludge handling systems.

The valve is available with various operating methods, including manual, pneumatic, electric, and hydraulic actuators, allowing flexible integration into automated control systems. Customized designs are available according to media characteristics, pressure requirements, temperature conditions, and installation environments.

Sludge valve

OEM Capability & Customization

We provide professional OEM and ODM customization services to meet different sludge handling and industrial pipeline requirements.

Structural Customization

  • Customized valve size and dimensions
  • Customized flow channel design for different sludge concentrations
  • Customized installation structure according to pipeline layout
  • Customized connection standards:
    • ANSI
    • DIN
    • JIS
    • GB/T
    • API standards
  • Customized heavy-duty designs for abrasive applications

Material Customization

Available materials include:

  • Cast Iron
  • Ductile Iron
  • Carbon Steel
  • Stainless Steel
  • Duplex Stainless Steel
  • Alloy Steel
  • Wear-resistant materials

Performance Customization

  • Customized sealing solutions:
    • EPDM seal
    • NBR seal
    • PTFE seal
    • Metal seal
    • Special corrosion-resistant seals
  • Customized anti-wear design
  • Customized corrosion-resistant treatment
  • Customized high-temperature versions
  • Customized pressure and flow requirements
  • Customized scraper or flushing structures to prevent clogging

Actuator & Automation Customization

  • Manual handwheel operation
  • Pneumatic actuator
  • Electric actuator
  • Hydraulic actuator
  • Explosion-proof actuator
  • PLC/DCS automatic control integration
  • Remote monitoring systems

Additional OEM Services

  • Customer logo and nameplate customization
  • Customized packaging
  • Engineering drawings and technical documents
  • Prototype manufacturing
  • Special inspection requirements
  • Project-based engineering support

Quality Certification & Testing

Our Sludge Valves are manufactured under strict quality management systems and supplied with complete valve industry certification documents, including:

  • ISO 9001 Quality Management System Certification
  • Pressure equipment compliance certification
  • Material Test Certificates (MTC)
  • Hydrostatic pressure test reports
  • Leakage test reports
  • Corrosion and wear resistance test reports
  • Factory inspection certificates
  • Third-party inspection support
  • Compliance with international valve standards according to customer requirements

We provide reliable sludge control solutions with professional manufacturing capability and global OEM service support.

Parameter Specifications

Parameter Specification
Product Name Sludge Valve
Valve Type Sludge Control Valve / Slurry Valve / Wastewater Valve
Operating Principle Gate or pinch-type opening and closing mechanism for sludge control
Main Function Sludge isolation, discharge, flow control
Nominal Size DN50–DN1200 (Customized available)
Pressure Rating PN0.6–PN2.5 MPa (Customized available)
Working Temperature -20℃ to +200℃ (Depending on material selection)
Applicable Medium Sludge, sewage, slurry, mud, wastewater, industrial waste fluids
Valve Body Material Cast Iron / Ductile Iron / Carbon Steel / Stainless Steel
Gate / Disc Material Stainless Steel / Alloy Steel / Wear-resistant Material
Sealing Type Soft Seal / Metal Seal / Elastic Seal
Connection Type Flanged / Wafer / Lug / Customized
Operation Method Manual / Pneumatic / Electric / Hydraulic
Control Mode Local Control / Remote Control / PLC Integration
Flow Direction Bidirectional or Unidirectional
Anti-Clogging Design Available for high-solid-content media
Corrosion Resistance Suitable for corrosive wastewater and chemical environments
Wear Resistance Enhanced design for abrasive sludge and slurry
Design Standard API / DIN / ANSI / GB Standards
Leakage Standard API 598 / ISO 5208 or customer requirements
Installation Position Horizontal or vertical installation
Maintenance Requirement Low maintenance design
Service Life Long service life under harsh operating conditions
Inspection Pressure test, sealing test, operational test
OEM Service Size, material, sealing, actuator, coating, logo customization

Industry Applications

The Sludge Valve is widely used in industries requiring reliable control and isolation of sludge, slurry, and high-solid-content fluids.

Wastewater Treatment Industry

  • Municipal sewage treatment plants
  • Sludge dewatering systems
  • Sludge transportation pipelines
  • Aeration tank systems
  • Wastewater discharge systems

Environmental Protection Industry

  • Industrial wastewater treatment
  • Waste processing facilities
  • Solid-liquid separation systems
  • Sludge collection systems

Mining Industry

  • Mine slurry pipelines
  • Mineral processing plants
  • Tailings transportation systems
  • Ore concentration facilities

Chemical Industry

  • Chemical wastewater systems
  • Corrosive slurry pipelines
  • Process material handling systems
  • Industrial waste fluid treatment

Paper & Pulp Industry

  • Pulp transportation systems
  • Fiber-containing wastewater pipelines
  • Paper mill sludge handling systems

Food & Beverage Industry

  • Organic wastewater treatment
  • Food processing waste systems
  • High-viscosity fluid handling

Power Generation Industry

  • Coal ash slurry systems
  • Desulfurization wastewater systems
  • Cooling water treatment systems

Marine & Offshore Industry

  • Ship wastewater systems
  • Offshore sewage treatment equipment
  • Marine sludge handling systems

Material customization plan

Customized 316L stainless steel valves forGerman chemical enterprises. Resistant tostrong corrosion, suitable for their acidicmedium transportation systems, with aservice life extended to over 8 years.

Structural optimization design

For the Saudi desert project, the valve stemsealing structure was changed to a doublebellows design to address the leakage issuein the high-temperature and dustyenvironment, and it was highly recognizedby the customers.

Interface standard adaptation

Customized API 600 standard valves for acertain company in the United States. Theflange size is fully compatible with ANSIB16.5, ensuring zero error during on-siteinstallation and reducing the constructionperiod by 30%.

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