Jianqiao Valve Industry Group Co., Ltd. Jianqiao Valve Industry Group Co., Ltd.
Wear-resistant dust gas butterfly valve

Wear-resistant dust gas butterfly valve

Wear-resistant dust gas butterfly valve
Wear-resistant dust gas butterfly valve

Wear-resistant dust gas butterfly valve
Wear-resistant dust gas butterfly valve

ZK9RW Wear Resistant Dust Gas Butterfly Valve for Steel Plant and Mining Industry

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The Wear-Resistant Dust Gas Butterfly Valve is a specially designed industrial valve for controlling and isolating dust-laden gas, abrasive particles, and high-temperature gas flow systems. It adopts a reinforced butterfly structure with wear-resistant materials and advanced sealing technology, providing excellent abrasion resistance, reliable sealing performance, and long service life in harsh working environments.

Designed for applications involving high concentrations of dust, powder, and corrosive gases, this valve effectively reduces internal wear caused by particle impact and friction. Its lightweight structure, quick operation, and low maintenance requirements make it an ideal solution for industrial gas pipelines, dust removal systems, flue gas treatment systems, and high-temperature process equipment.

The valve can be equipped with various actuators, including manual, pneumatic, electric, and hydraulic drives, allowing flexible operation and integration into automated industrial control systems.

Wear-resistant dust gas butterfly valve

OEM Capability & Customization

We provide professional OEM and ODM customization services to meet different industrial operating conditions and project requirements.

Structural Customization

  • Customized valve diameter and dimensions
  • Customized flange connection standards:
    • ANSI
    • DIN
    • JIS
    • GB/T
  • Customized valve structure according to pipeline layout
  • Customized high-temperature and heavy-duty designs

Material Customization

Available materials include:

  • Carbon Steel
  • Stainless Steel
  • Cast Steel
  • Alloy Steel
  • Wear-resistant alloy materials
  • Ceramic-lined or special coating materials

Performance Customization

  • Customized wear-resistant lining:
    • Hard alloy coating
    • Ceramic coating
    • High-strength abrasion-resistant materials
  • Customized sealing solutions:
    • Metal seal
    • High-temperature seal
    • Flexible graphite seal
    • PTFE/NBR/EPDM seal
  • Customized operating temperature and pressure range
  • Customized corrosion protection treatment

Actuator & Control Customization

  • Manual operation
  • Pneumatic actuator
  • Electric actuator
  • Hydraulic actuator
  • Explosion-proof actuator
  • Remote control and automation integration

OEM Support Services

  • Customer logo and nameplate customization
  • Customized packaging
  • Technical drawings and documentation
  • Special inspection requirements
  • Prototype development and engineering support

Quality Certification & Testing

Our Wear-Resistant Dust Gas Butterfly Valves are manufactured under strict quality management systems and supplied with complete valve industry certification documents, including:

  • ISO 9001 Quality Management System Certification
  • Pressure equipment compliance certification
  • Material Test Certificates (MTC)
  • Valve performance test reports
  • Leakage test reports
  • Factory inspection certificates
  • Third-party inspection support
  • Compliance with international valve standards according to customer requirements

We provide reliable valve solutions with professional manufacturing capability for global industrial customers.

Parameter Specifications

Parameter Specification
Product Name Wear-Resistant Dust Gas Butterfly Valve
Valve Type Butterfly Valve / Dust Gas Control Valve
Operating Principle Rotating disc control for gas flow isolation and regulation
Main Function Dust gas control, flow isolation, wear protection
Nominal Size DN50–DN4000 (Customized available)
Pressure Rating PN0.1–PN2.5 MPa (Customized available)
Working Temperature -40℃ to +1000℃ (Depending on material selection)
Applicable Medium Dust gas, flue gas, powder gas mixture, industrial exhaust gas
Valve Body Material Carbon Steel / Stainless Steel / Alloy Steel
Disc Material Wear-resistant alloy / Stainless Steel / Customized materials
Shaft Material Stainless Steel / Alloy Steel
Sealing Type Metal Seal / Soft Seal / High-temperature Seal
Wear Protection Hard alloy coating / Ceramic lining / Wear-resistant treatment
Connection Type Flanged / Wafer / Welded / Customized
Operation Method Manual / Pneumatic / Electric / Hydraulic
Control Mode Local control / Remote control / PLC integration
Flow Direction Bidirectional or unidirectional (according to design)
Design Standard API / DIN / ANSI / GB standards
Leakage Standard According to customer requirements
Corrosion Resistance Suitable for harsh industrial gas environments
High Temperature Resistance Available for high-temperature applications
Maintenance Requirement Low maintenance design
Service Life Extended service life under abrasive conditions
Inspection Pressure test, sealing test, functional test
OEM Service Size, material, coating, actuator, logo, packaging customization

Industry Applications

The Wear-Resistant Dust Gas Butterfly Valve is widely used in industries where abrasive dust gas, high temperature, and harsh operating conditions exist.

Steel & Metallurgical Industry

  • Blast furnace gas systems
  • Steelmaking dust removal systems
  • Sintering plants
  • Coke oven gas pipelines
  • High-temperature exhaust systems

Cement Industry

  • Cement kiln exhaust systems
  • Raw material grinding systems
  • Powder transportation pipelines
  • Dust collection equipment

Power Generation Industry

  • Coal-fired power plants
  • Flue gas desulfurization (FGD) systems
  • Boiler exhaust systems
  • Ash handling systems

Mining Industry

  • Mineral processing systems
  • Dust collection pipelines
  • Ore crushing and conveying systems
  • Abrasive gas control systems

Chemical Industry

  • Chemical production exhaust systems
  • High-temperature gas pipelines
  • Corrosive gas treatment systems

Waste Treatment Industry

  • Waste incineration plants
  • Flue gas purification systems
  • Industrial waste gas treatment equipment

Environmental Protection Systems

  • Bag filter systems
  • Dust removal equipment
  • Air pollution control systems
  • Industrial ventilation systems

Material customization plan

Customized 316L stainless steel valves forGerman chemical enterprises. Resistant tostrong corrosion, suitable for their acidicmedium transportation systems, with aservice life extended to over 8 years.

Structural optimization design

For the Saudi desert project, the valve stemsealing structure was changed to a doublebellows design to address the leakage issuein the high-temperature and dustyenvironment, and it was highly recognizedby the customers.

Interface standard adaptation

Customized API 600 standard valves for acertain company in the United States. Theflange size is fully compatible with ANSIB16.5, ensuring zero error during on-siteinstallation and reducing the constructionperiod by 30%.

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